Feasibility of Using Electric Induction Furnace Steel Slag and Copper Slag in the Production of Hot Mix Asphalt

Document Type : Research Papers

Authors

1 Ph.D. Candidate, Research Scholar, Department of Civil Engineering, Madan Mohan Malaviya University of Technology Gorakhpur, Uttar Pradesh, India.

2 Professor, Department of Civil Engineering, Madan Mohan Malaviya University of Technology Gorakhpur, Uttar Pradesh, India.

Abstract

Industries produce large amounts of electric induction furnace steel slag (EIF) and copper slag (CuS) as waste, and their disposal poses serious economic and environmental issues. The use of these slags in pavement could ease environmental concerns and promote the conservation of non-renewable resources. This paper is based on an experimental investigation into the potential for employing EIF and CuS at 0, 5, 10, 15, 20, and 25% as a partial replacement of fine Natural Granite Aggregate (NGA), whose size ranges from 4.75 mm to 0.075 mm, in producing dense Hot Mix Asphalt (HMA) mixes. The physical, chemical, morphological, and expansive properties of EIF and CuS were investigated. The Marshall method of mix design was adopted to produce HMA mixes. The results showed that for EIF-based HMA mixes, stability, Indirect Tensile Strength (ITS), and rutting resistance increased, whereas for CuS-based HMA mixes, these properties decreased but satisfied their required permissible criteria. The Tensile Strength Ratio (TSR) of EIF and CuS-based HMA mixes was found to be increased. The findings of this study indicated a high possibility for using EIF and CuS as aggregates, and a replacement level of 20% of these slags in HMA mixes was suggested as optimal.

Keywords


AASHTO T245. (2022). Standard method of test for resistance to plastic flow of asphalt mixtures using Marshall apparatus, American Association of State Highway and Transportation Officials, Washington.
AASHTO T283. (2014). Resistance of compacted bituminous mixture to moisture-induced damage, American Association of State Highway and Transportation Officials, Washington.
Abdelfattah, H.F.H., Al-Shamsi, K. and Al-Jabri, K. (2018). “Evaluation of rutting potential for asphalt concrete mixes containing copper slag”, International Journal of Pavement Engineering, 19(7), 630-640, https://doi.org/10.1080/10298436.2016.1199875.
Ahmedzade, P. and Sengoz, B. (2009). “Evaluation of steel slag coarse aggregate in hot mix asphalt concrete”, Journal of hazardous materials, 165(1-3), 300-305, https://doi.org/10.1016/j.jhazmat.2008.09.105.
Ameri M., Hesami S. and Goli, H. (2013). “Laboratory evaluation of warm mix asphalt mixtures containing electric arc furnace (EAF) steel slag”, Construction and Building materials, 49, 611-617, https://doi.org/10.1016/j.conbuildmat.2013.08.034.
Asi, I.M., Qasrawi, H.Y. and Shalabi, F.I. (2007). “Use of steel slag aggregate in asphalt concrete mixes”, Canadian Journal of Civil Engineering, 34(8), 902-911, https://doi.org/10.1139/L07-025.
ASTM D4792. (2013). Standard test method for potential expansion of aggregates from hydration reactions, West Conshohocken, PA, USA.
ASTM D6931. (2012). Standard test method for Indirect tensile (IDT) strength of Bituminous mixtures, West Conshohocken, PA, USA, https://doi.org/10.1520/D6931-12.2.
Benavides, D., Bizinotto, M.B., López, T. and Aponte, D. (2023). “Study of adhesion between steel slag aggregates and bitumen taking into consideration internal factors influencing moisture damage”, Construction and Building Materials, 367, 130369, https://doi.org/10.1016/j.conbuildmat.2023.130369.
Chaubey, N.K. and Mishra, A.K. (2020). “Copper slag utilization in paving sustainable asphalt roads”, I-Manager’s Journal on Civil Engineering, 10(4), 46-53, https://doi.org/10.26634/jce.10.4.17469.
Choudhary, J., Kumar, B. and Gupta, A. (2018). “Application of waste materials as fillers in bituminous mixes”, Waste Management, 78, 417-425, https://doi.org/10.1016/j.wasman.2018.06.009.
EN 12697-22. (2020). Bituminous mixtures- Test methods- Part 22: Wheel tracking, European Committee for Standardization (CEN), Brussels.
Fwa, T.F., Pasindu, H.R. and Ong, G.P. (2012). "Critical rut depth for pavement maintenance based on vehicle skidding and hydroplaning consideration", Journal of Transportation Engineering, 138(4), 423-429, https://doi.org/10.1061/(ASCE)TE.1943-5436.0000336.
Gautam, P.K., Kalla, P., Nagar, R., Agrawal, R. and Jethoo, A.S. (2018). “Laboratory investigations on hot mix asphalt containing mining waste as aggregates”, Construction and Building Materials, 168, 143-152, https://doi.org/10.1016/j.conbuildmat.2018.02.115.
Ghanbari, M. and Bayat, M. (2022). “Effectiveness of reusing steel slag powder and polypropylene fiber on the enhanced mechanical characteristics of cement-stabilized sand”, Civil Engineering Infrastructures Journal, 55(2), 241-257, https://doi.org/10.22059/CEIJ.2021.319310.1742.
Hasita, S., Rachan, R., Suddeepong, A., Horpibulsuk, S., Arulrajah, A., Mohammadinia, A. and Nazir, R. (2020). “Performance improvement of asphalt concretes using steel slag as a replacement material”, Journal of Materials in Civil Engineering, 32(8), 04020227,  https://doi.org/10.1061/(asce)mt.1943-5533.000 3306.
Hasita, S., Suddeepong, A., Horpibulsuk, S., Samingthong, W., Arulrajah, A. and Chinkulkijniwat, A. (2020). “Properties of asphalt concrete using aggregates composed of limestone and steel slag blends”, Journal of Materials in Civil Engineering, 32(7), 06020007, https://doi.org/10.1061/(ASCE)MT.1943-5533. 000314.
Hassan, H.F. and Al-jabri, K. (2011). “Laboratory evaluation of hot-mix asphalt concrete containing copper slag aggregate”, Journal of Materials in Civil Engineering, 23(6), 879-885, https://doi.org/10.1061/(ASCE)MT.19435533.0000246.
Hu, C., Li, P., Zhu, Y., Zhao, Q. and Zhang, H. (2022). “Experimental study on microwave absorption properties of HMA containing copper slag”, Construction and Building Materials, 341, 127850, https://doi.org/10.1016/j.conbuildmat.2022.127850.
Indian Mineral Yearbook Part-2. (2019). Iron, steel and scrape and slag, 58th Edition, Government of India, Ministry of mines, New Delhi, India.
Ipekyol, A., Tortum, A., Rasouli, R. and Yazdani, M. (2022). “Evaluating fatigue and crack resistance of asphalt mixture containing zinc tailing aggregates”, Case Studies in Construction Materials, 17, e01384, https://doi.org/10.1016/j.cscm.2022.e01384.
IS-73. (2013). Indian standard paving bitumen- specification, 4th Revision, Bureau of Indian Standards. New Delhi, India.
Kandhal, P.S. and Hoffman, G.L. (1997). “Evaluation of steel slag fine aggregate in hot-mix asphalt mixtures”, Transportation Research Record, 1583(1), 28-36, https://doi.org/10.3141/1583-04.
Kehagia, F. (2009). “Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates”, Waste Management and Research, 27(3), 288-294, https://doi.org/10.1177/0734242X08092025
Ming, N.C., Jaya, R.P., Awang, H., Ing, N.L.S., Hasan, M.RM. and Al-Saffar, Z.H. (2022). “Performance of glass powder as bitumen modifier in hot mix asphalt”, Physics and Chemistry of the Earth Parts A/B/C, 128, 103263, https://doi.org/10.1016/j.pce.2022.103263.
Modarres, A. and Alinia Bengar, P. (2019). “Investigating the indirect tensile stiffness, toughness and fatigue life of hot mix asphalt containing copper slag powder”, International Journal of Pavement Engineering, 20(8), 977-985, https://doi.org/10.1080/10298436.2017.1373390.
MoRTH. (2013). Specifications for road and bridge works, Ministry of Road Transport and Highways, 5th Revision, Indian Road Congress. New Delhi, India.
MS-2. (2014). Mix design methods for asphalt, Asphalt Institute, 7th Edition.
Muniandy, R., Ismail, D.H. and Hassim, S. (2018). “Performance of recycled ceramic waste as aggregates in Hot Mix Asphalt (HMA)”, Journal of Material Cycles and Waste Management, 20(2), 844-849, https://doi.org/10.1007/s10163-17-0645-x.
Naser, M., Abdel-Jaber, M.T., Al-shamayleh, R., Louzi, N. and Ibrahim, R. (2022). “Evaluating the effects of using reclaimed asphalt pavement and recycled concrete aggregate on the behavior of hot mix asphalts”, Transportation Engineering, 10, 100140, https://doi.org/10.1016/j.treng.2022.100140.
Noureldin, A.S. and McDaniel, R.S. (1990). “Evaluation of surface mixtures of steel slag and asphalt”, Transportation Research Record, 1269(1269), 133-149, http://onlinepubs.trb.org/Onlinepubs/trr/1990/1269/1269-015.pdf.
Oluwasola, E.A., Hainin, M.R., Aziz, M.M.A. and Warid, M.N.M. (2016). “Volumetric properties and leaching effect of asphalt mixes with electric arc furnace steel slag and copper mine tailings”, Sains Malaysiana, 45(2), 279-287, http://www.ukm.my/jsm/english_journals/vol45num2_2.
Patel, S. and Shahu, J.T. (2018). “Comparison of industrial waste mixtures for use in subbase course of flexible pavements”, Journal of Materials in Civil Engineering, 30(7), 04018124, https://doi.org/10.1061/(ASCE)MT.1943-5533.000232.
Pundhir, N.K.S., Kamaraj, C. and Nanda, P.K. (2005). “Use of copper slag as construction material in bituminous pavements”, Journal of Scientific and Industrial Research, 64(12), 997-1002, http://nopr.niscpr.res.in/handle/123456789/5383.
Rochlani, M., Canon Falla, G., Wellner, F., Wang, D., Fan, Z. and Leischner, S. (2021). “Feasibility study of waste ceramic powder as a filler alternative for asphalt mastics using the DSR”, Road Materials and Pavement Design, 22(11), 2591-2603, https://doi.org/10.1080/14680629.2020.1778508.
Rohde, L., Peres Núñez, W. and Augusto Pereira Ceratti, J. (2003). “Electric arc furnace steel slag: base material for low-volume roads”, Transportation Research Record, 1819(1), 201-207, https://doi.org/10.3141/1819b-26.
Shen, D.H., Wu, C.M. and Du, J.C. (2009). “Laboratory investigation of basic oxygen furnace slag for substitution of aggregate in porous asphalt mixture”, Construction and Building Materials, 23(1), 453-461, https://doi.org/10.1016/j.conbuildmat.2007.11.001.
Tozsin, G., Yonar, F., Yucel, O. and Dikbas, A. (2023). “Utilization possibilities of steel slag as backfill material in coastal structures”, Scientific Reports, 13(1), 4318, https://doi.org/10.1038/s41598-023-31156-z.
Xie, J., Chen, J., Wu, S., Lin, J. and Wei, W. (2013). “Performance characteristics of asphalt mixture with basic oxygen furnace slag”, Construction and Building Materials, 38, 796-803, https://doi.org/10.1016/j.conbuildmat.2012.09.056.
Xu, H., Wu, S., Li, H., Zhao, Y. and Lv, Y. (2020). “Study on recycling of steel slags used as coarse and fine aggregates in induction healing asphalt concretes”, Materials, 13(4), 889, https://doi.org/10.3390/ma13040889.
Xu, X., Luo, Y., Sreeram, A., Wu, Q., Chen, G., Cheng, S., Chen, Z. and Chen, X. (2022). “Potential use of recycled concrete aggregate (RCA) for sustainable asphalt pavements of the future: A state-of-the-art review”, Journal of Cleaner Production, 344, 130893, https://doi.org/10.1016/j.jclepro.2022.130893.
Yu, H., Zhang, C., Qian, G., Ge, J., Zhu, X., Yao, D. and Shi, C. (2023). “Characterization and evaluation of coarse aggregate wearing morphology on mechanical properties of asphalt mixture”, Construction and Building Materials, 388, 131299, https://doi.org/10.1016/j.conbuildmat.2023.131299.
Zalnezhad, A., Hosseini, S.A., Shirinabadi, R. and Korandeh, M.E. (2022). “Feasibility of using copper slag as natural aggregate replacement in microsurfacing for quality enhancement: Microscopic and mechanical analysis”, Construction and Building Materials, 354, 129175. https://doi.org/10.1016/j.conbuildmat.2022.129175.
Zhao, X., Sheng, Y., Lv, H., Jia, H., Liu, Q., Ji, X., Xiong, R. and Meng, J. (2022). “Laboratory investigation on road performances of asphalt mixtures using steel slag and granite as aggregate”, Construction and Building Materials, 315, 125655, https://doi.org/10.1016/j.conbuildmat.2021.125655.
Ziaee, S.A. and Behnia, K. (2020). “Evaluating the effect of electric arc furnace steel slag on dynamic and static mechanical behavior of warm mix asphalt mixtures”, Journal of Cleaner Production, 274, 123092, https://doi.org/10.1016/j.jclepro.2020.123092.
Ziari, H., Moniri, A., Imaninasab, R. and Nakhaei, M. (2017). “Effect of copper slag on performance of warm mix asphalt”, International Journal of Pavement Engineering, 20(7), 775-781, https://doi.org/10.1080/10298436.2017.1339884.